Composite Surfacing for Thermoplastic & Thermoset

High-Performance Synthetic Surfacing Veils

We offer synthetic fabrics or veils that bond with liquid resins, such as bismaleimide, epoxy, or styrene-based materials. 

A synthetic surfacing veil is applied on a laminate composite surface to protect against corrosion caused by chemicals and abrasion. When introduced as the outer layer during the pultrusion process, the surface veil will protect the die from wear caused by the abrasive fiberglass strands. Additionally, these high-melt polyesters provide an aesthetically pleasing surface finish due to a combination of the smooth fibers and a higher resin content..

Furthermore, our products can be customized according to your requirements and specifications, such as weight, surface treatment additions, and more. Depending on your application, we can also employ our printing services using different ink colors for enhancement effects.

Complete Line of Surface Veil Products

Our range of products are mainly designed for thermoset composites, with the exception of FloVeil®. Nevertheless, our full line of surface veil materials includes the following:

• FloVeil®: FloVeil® is the only synthetic surfacing veil/film used for PP(polypropylene)-based thermoplastic resin or FPRs. This product can fill in the irregularities of the substrate with a resin-rich top surface layer for better enhancement and preservation of the surface.
• Avelle®: These surface veils are made of 100% high melt polyester nonwoven materials, offering superior resistance against corrosion and chemicals with high-impact strength and a wide range of temperature use.
• R-Veil®: This product is made of 100% nonwoven polyester materials that exhibit high resistance to cracking typically caused by thermal shock, rough handling, low temperatures, freeze/thaw cycles, and creasing.
• EcoVeil®: This synthetic surfacing veil is a 100% point-bonded polyester, providing high tensile strength and outstanding uniformity. It applies to all types of resin, which is why it’s common in thermoset applications.
• Ultimate Veil®: This synthetic surfacing veil is chemical-free and provides a more vibrant color and uniformity on the finished part. It increases UV stability and reduces fading for enhanced product appearance.

Common Applications of Surfacing Veils

Numerous industries rely on surface veils for a wide range of applications, which typically consist of being constantly exposed to harsh environments.

Some of these are as follows:

• Aerospace: Surface veils are applied in composite parts within the plane’s wings, fuselage, and bulkheads. It is also useful for interior panels.
• Automotive and Transportation: Numerous vehicle parts, window frames, and interior and external components use surface veils for corrosion resistance.
• Electrical: Electrical parts and components require surfacing veils to defend against moisture and other environmental elements. Typical examples are motor control, circuit breakers, and lighting components.
• Corrosive: Chemical plants, refineries, and other substrates commonly used in corrosive settings require surface veils for superior corrosion resistance.
• Construction and Farm: These demanding and stressful sectors cause wear and tear on the equipment, requiring high-performance surfacing veils for added defense. For instance, intermodal cargo containers, panels, and roofing must be durable and withstand harsh environments and rough handling.
• Marine: Saltwater exposure can make the surface of ships vulnerable to corrosion and oxidation. Surface veil products can be applied as a protective layer to hulls and bulkheads as prevention.
• Industrial: Pipes and tanks in industrial environments need superior protection against corrosion and abrasion, which can be solved with surface veil materials.

Surface Enhancements for Thermoplastic Resins

We have developed Surface Enhancement products for thermoplastic composites with three patented surface-enhancing laminates. These are better than traditional products, thanks to advanced technologies. We have created an innovative solution, ensuring you get the best product for your needs.

Our composite surface enhancement products can be used to improve the appearance of continuous fiber-reinforced thermoplastic or CFRTP materials and panels made with thermoplastic sheets. These products can quickly and seamlessly bond to the surface of these materials, providing a smooth layer by bridging across a coarse roving or core layer.

Like surface veils, these can be fabricated according to your specific requirements. We can incorporate UV inhibitors, microbial, and flame retardants. However, the standard product already possesses incredible resistance against stringent processing temperatures.

It’s a cost-effective and quick solution for different thermoplastic applications.

Complete Line of Surface Enhancements

We have different surface enhancement solutions for all thermoplastic polymers and composites. These include:

• FloLam®: Offers a substantial level of surface cleanliness and acts as a barrier for multiple ranges of surfaces. It can withstand constant exposure to UV and moisture due to its excellent weather ability and abrasion resistance, making it ideal for outdoor applications. In addition, it delivers fade resistance properties to help retain the original color of the substrate.
• FloLam PR®: It includes all features offered by FloLam® but with a unique release film, allowing for easier and cleaner removal from the surface of composites without residue. It’s also used as a protective cover before removal. 
• FloLam PR+®: The ultimate surface enhancement perfect for aesthetics and surface barrier. It’s engineered to have the best surface finish without deformities or voids.

FloCore®: This high-bulk copolymer film is created to be used in conjunction with either one of the FloLam series or FLoVeil for idyllic results. For instance, you can apply FloLam on the substrate to fix extreme surface irregularities and imperfections. On top of it, add a FloLam material as a final layer.

Typical Applications of Surface Enhancing Laminates

Rapid installation and repair in numerous applications make surface enhancement materials the best solution for the following markets:

• Boats: Apply surface enhancements to the decks and internal furniture for abrasion and corrosion resistance.
• Mobile housing: Wall and floor panels, kitchen partitions, and bathroom walls can benefit from the flame-retardant property of FloLam materials.
• Truck: The truck’s body, side walls and liner panels, door and floor, and body tops will last long with incredible UV guard and corrosion resistance.
• Air filters: Numerous applications in the air filter industry use our products to defend against dust and dirt and increase durability.
• Cargo containers, luggage housing, trailers and RV, and portable toilets: The surface of these items requires surface protection for optimal performance due to improved strength.